数控机床远程智能故障诊断系统设计
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作者单位:

南京航空航天大学机电学院, 南京,210016

作者简介:

陈蔚芳(1965-),女,教授,研究方向:现代集成制造、装备设计与优化。

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基金项目:

国家自然科学基金 51575272 51775277┫资助项目 ; 江苏省高校青蓝工程资助项目 国家自然科学基金(51575272,51775277)资助项目;江苏省高校青蓝工程资助项目。


Design of Remote Intelligent Fault Diagnosis System for CNC Machine Tool
Author:
Affiliation:

College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing,210016,China

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    摘要:

    为了解决机床远程故障诊断中有线网络布线干涉、设备成本高等问题,同时满足大数据存储、多样化数据接入的需求,提出基于物联网(The internet of things,IoT)无线网络和IoT云平台的故障诊断系统。系统模型设计为4层:采集层、传输层、运算层和应用层。采集层采用基于应用过程的对象连接与嵌入(Object linking and embedding for process control,OPC)和多传感器融合的数据采集方法,获得故障诊断所需数据;传输层基于窄带物联网(Narrow band internet of things,NB-IoT)无线通信技术和IoT云平台,实现数据远程传输、通信和存储;运算层基于BP神经网络在前、专家系统在后的串行反馈控制机制,建立故障诊断算法模型。以机床的主轴伺服系统为实例,分析其故障现象并获得故障样本,对诊断算法模型进行误差仿真分析,预测结果与期望相吻合,验证了该模型的有效性。

    Abstract:

    To solve the problems of wire network wiring interference, high equipment cost and meet the needs of large data storage and diversified data access, a system based on the internet of things (IoT) wireless network and IoT cloud platform is proposed for the remote fault diagnosis of machine tools. The system model is divided into four levels: acquisition layer, transport layer, arithmetic level and application layer. The data acquisition method based on object linking and embedding for process control (OPC) and multi-sensor fusion is used to obtain the running data of machine tools in acquisition layer; the transmission layer based on narrow band internet of things (NB-IoT) wireless communication technology and IoT cloud platform make the remote transmission, communication and storage of data come true; and the operation layer establishs diagnostic algorithm mode which combined BP neural network with expert system. Taking a machine tool spindle servo as an example, its fault phenomena is analyzed and the fault samples are obtained. The model is analyzed by error simulation, and the predicted results coincide with the expectations, which verifies the validity of the model.

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宋丹,梁睿君,李伟,陈蔚芳.数控机床远程智能故障诊断系统设计[J].数据采集与处理,2020,35(1):173-180

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  • 收稿日期:2019-03-08
  • 最后修改日期:2019-05-14
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  • 在线发布日期: 2020-01-25